Bio-Composite Materials Engineer (KTP Associate)

This Knowledge Transfer Partnership (KTP) project between LJMU and A-SAFE Ltd aims to develop a world-first structural bio-composite for use in impact-resistant safety barrier systems. The associate will lead the technical development of bio-composite materials, ensuring their suitability for industrial use through experimental validation, modelling, and manufacturing integration. This is a unique opportunity to lead impactful R&D in sustainable engineering within a commercial setting, while receiving academic and professional development support.

Duties:

• Lead research into natural fibre-reinforced bio-resins and develop composite formulations
• Carry out physical testing, analysis, and validation of bio-composite structures
• Develop and validate material models and performance predictions using simulation tools
• Integrate materials into injection moulding and extrusion processes through prototyping
• Collaborate with multidisciplinary teams across R&D, production, and academic partners
• Prepare technical documentation, reports, and publish project results
• Support IP generation, material certification, and regulatory compliance
• Engage with key stakeholders to present findings and commercial potential

We are looking to appoint a graduate to run this project who satisfies the following essential criteria:

• Degree (minimum 2:1) in Materials Science, Mechanical Engineering, Polymer Engineering, or related field.
• Strong understanding of composite materials and/or polymer processing.
• Experience with experimental testing, characterisation, and analysis of materials.
• Excellent written and verbal communication skills.
• Ability to work independently and manage a technically complex project.

The following criteria would be desirable:

• Postgraduate qualification in relevant field.
• Experience with fiber-reinforced materials or bio-based composites.
• Experience with injection molding or extrusion.
• Knowledge of sustainability regulations or environmental assessment.

The post holder will be expected to work primarily at the A-SAFE Elland HQ.

To develop sustainable bio-composite materials for industrial applications, this project aims to replace traditional plastics with eco-friendly alternatives. By introducing new high-performance biomaterials along with environmental benefits, the project supports A-SAFE’s vision of pioneering sustainable safety solutions and aligning with market demands for greener industrial products.